Riveting with extremely small dimensions

Riveting technology, like anything else, needs to keep up with the constant trend toward miniaturization. With the radial riveting machine RN 181 “reduced,” for delicate rivet connections, BalTec has a cutting-edge solution for this challenge, as well. The subtly designed kinematics of this machine allow rivet joints using even very small diameter rivets made of aluminum and fiber-reinforced plastics. It is possible to locate the rivet start when lowering the rivet tool onto the rivet at a riveting force of less than 0.1 kN.

New machine for microtechnology
The RN 181 “reduced” was developed on the basis of the proven RN 181 radial riveting machine. With a reduced piston area and extremely low-friction kinematics it is optimally designed for precision engineering rivet applications. The RN 181 “reduced” uses an RC-20A controller and the BalTec STF-1 Expert or RNC Expert process controller. This allows the rivet force rise, for example, to be limited to 0.5 N over a 0.5 second duration rivet phase, so that the riveting tool can still make at least four hypocycloid passes over the rivet even with very short deformation travel. The STF-1 Expert process controller ensures refined control of the riveting process and the highest quality rivet joint. The nominal riveting force of the RN 181 “reduced” is 1.6 kN, at a hydraulic pressure of 6 bar. The tool stroke is 30 mm. In addition to the stand-alone version of the RN 181 “reduced,” the rivet head alone is available for integration in systems, under the name RNE 181 “reduced.”

Typical application examples of the RN 181 “reduced”
Electronics and computer industry:
Mounting electrical circuit boards in aluminum housings with cast rivet features, or in plastic housings with molded-on rivet lugs, with rivet diameters of one to two millimeters
Production of measuring devices and clocks:
rivet lugs on indicator axes made of steel with diameters of less than 1 mm
Micromechanical devices (cameras, printers, automotive electrical components):
axes of magnetic armatures for servo drives, pivot joints, etc.
Microsurgery:
Joints, pivot pins in forceps, etc.

Additional information:
BalTec Maschinenbau AG
Obermattstrasse 65
CH-8330 Pfäffikon/ZH

phone: +41 (44)953 13 33
e-mail: [email protected]
Internet: www.baltec.com

Is Eurotec TV planned for tomorrow?

To realize this editorial, I rely on two comprehensive studies on media. The first one called “trends in communication in Europe” is based and a wide European study that took place during 2008. The second called “Media Focus” analyze trends in advertising expenses in Switzerland. What do we learn ?

Press is important (!)
According to the first survey, in 2008 the customer represent the most important target audience (not that a revolution) for communication and obviously professional press plays a major role. Researchers responsible for the survey foresee a same importance of the target audience in 2011. According to that study, press is the main tool in 2008 and will still be a very important one in 2011, nevertheless, the online medium will be the most important one.
Clearly the online medium is a tool that we must think about. As for the paper media, the content is the most important.

Added value
Our role as members of the technical press is to look for, find, sort out, think about and finally give you a maximum of added value information (again that importance of the content). The second survey shows that in Switzerland the technical and professional press goes well. Advertising expenses are stable (more or less). All in all and for every field, the tool that goes bad is the daily newspaper that sees it figures plummet in favor of television and new medias.

Consequences for Eurotec
Will we soon see broadcast to buy the new “X” machine tool or the new “Y” tooling on Eurotec TY? Not likely would you say… but combining visual media and web, it is possible to show more, to explain more and even to interact. Let’s invent the future ! In any case content must be interesting for readers and help them a way or another, otherwise it channel-surfs quickly.
Our aim with Eurotec is to give you more value.. on paper today.

Issue 362 is on its way to subscribers!
Would you like to receive a free copy? Don’t hesitate to ask, just send me an e-mail at [email protected] with the title FREE EUROTEC with all the necessary information for a shipping by surface mail.

We’re currently working on issue 363 and 364 and I’m sure the content will be valuable.

Good day
py

A company that works with some nexialist principles?

I went to interview Pierre-André and Etienne Meylan in a company called Piguet Frères at Le Brassus, Switzerland and I didn’t stop thinking about nexialism. In that company, the skills are cleary interdisciplinary and transverse. You need some technique from highly specialised polishing of watch industry to finish a part for a medical device? No problem, functioning in the company allow the specialists to share all these skills and apply them on the right place, even if that’s not “the usual way”. Result? Good processes and better results for their customers.

Cold plasma – low pressure metal surface treatment

One of the main characteristics of the company is this will to always go further ad further to find solutions for their customers. For instance assembling some parts with a sticking technology needs a perfect state of the surfaces to be mounted. Piguet Frères master the cold plasma technology and the assemblies they are doing these days are far better than without that preparation… at such a point that their customer now gives them a lot more to assembly.
“In the microtechnique, we must be creative, we don’t want to do the same things as others do, we do want to give more to the customers to help them to go further too” – Pierre-André Meylan.

Piguet Frères S.A.
Le Rocher 8
C.P. 48
CH-1348 Le Brassus (Suisse)
tél.     +41 (0)21 845 10 00
Fax     +41 (0)21 845 10 09

www.piguet-freres.ch

Want to know more?

Don’t miss issue 363 of Eurotec!

Good day
py

PS: Issue 362 is ready, it will be posted tomorrow. Yeah! The fisrt one with the new concept, I’m eager!

PS2: For those who don’t know anything about nexialist, I recommend the excellent book by A.E. Van Vogt. Nexialist: One skilled in the science of joining together in an orderly fashion the knowledge of one field of learning with that of other fields.
He put the light on this “science” for his books called “Voyages of the Space Beagle” which is a very good book. An exploratory ship full of scientists visits planets far beyond the sun and other suns. The main character in the book is the only Nexialist on board and constantly struggle with the other scientists because they don’t consider Nexialism a “real” science. Needless to say, the Nexialist character is the hero because of his ability to pull together useful things from several different scientific fields.

Want to know more about the n0vel? http://en.wikipedia.org/wiki/The_Voyage_of_the_Space_Beagle

Peter Wolters acquires Micron Grinder Range (USA)

Peter Wolters GmbH, a manufacturer of high-precision machine tools headquartered in Rendsburg, Germany, today announced the acquisition of the Micron precision CNC grinder range, which is currently manufactured in West Springfield, MA (USA). Peter Wolters boasts a 200-year history of supplying market-leading lapping, grinding, polishing and deburring products for fine-surface optimization of metal, glass, ceramics, plastics and nano-range semiconductor materials for computer chips and LED lighting. This transaction adds a series of high-precision free-form 3, 4, 5 or 6 axis machine tools for Creep Feed Grinding and High Efficiency Deep Grinding (HEDG) to Peter Wolters’ existing portfolio.

Aircraft Turbine, Power Generation and Medical markets

Peter Wolters is already strongly positioned in the market for precision, flat surface machining solutions as well as precision Inner- and Outer-Diameter grinding applications via their Swiss Voumard range. Micron built a strong brand name in the turbine manufacturing market through superior machine tool technology in challenging, high precision grinding applications. Further markets for this grinding technology include consumer goods, automotive and the medical industry. Micron specializes in high quality, very rugged European design in combination with small system footprints, enabling the customers to easily integrate Micron systems in production lines with limited space or for small parts. Micron systems can be delivered with multi spindle setups as well as various work holding devices and automations. The reputation of the Micron range for innovative technology and well-engineered, highly reliable and cost-effective solutions matches the strategy that has defined Peter Wolters’ success.

“With this terrific high technology tool range provided by Micron, Peter Wolters is able to complement our existing precision solutions for the aircraft turbine and power generation industries. Our customers can now discuss a full range of grinding requirements for such parts with us, and we can deliver fully optimized, total solutions for them”, says Kay Petersen, CEO of Peter Wolters. Added Ronald E. Jansen, founder and inventor of the Micron grinder range, “I am proud that customers can now count on Micron solutions on a worldwide basis, as the products are being offered via Peter Wolters’ worldwide sales and service locations with immediate effect”.

www.peter-wolters.com

[email protected]

Ideas and solutions for industry

Exhibition Grounds fully booked: the world’s leading technology event presents 13 leading trade shows at a single venue. This year, Korea, Asia’s economic powerhouse, is the Partner Country. Boom in wind power continues: premiere of the new flagship fair «Wind». Spotlight on energy efficiency in industrial processes.

The show unveils the future
The ideas and solutions on show at the 13 flagship shows that make up Hannover Messe will combine to create a unique platform for innovation. Key issues in 2009 will be automation, energy, mobility, outsourcing, and talented young human resources. The overarching theme will be energy efficiency in industrial processes. 2009 will see the premiere of the new international trade show Wind. From 20 to 24 April 2009 all the major industrial sectors will be showcasing their products and processes. Hannover Messe will function as the trendsetter for all areas of application. The 2009 Partner Country will be the Republic of Korea, one of the world’s 15 leading industrial nations. The high number of registrations indicates that the thematic mix of the show is right. It is already clear that the entire Exhibition Grounds will be fully booked. Hannover Messe will be officially opened by German President Horst Köhler. Even, or especially in times of crisis, an international exhibition like Hannover Messe serves as an engine for economic change, presenting an opportunity for new thinking and for the construction of a new, cooperative economic order.

Keyword: Synergies
Wind is symptomatic of the concept of cross-industry networking that defines Hannover Messe. The Fair breaks down the traditional boundaries between industrial sectors and explores the potential of interlinked technologies. At the same time each industrial sector has an opportunity to present its products and services in the context of practical applications. «Hannover Messe sends out stimuli to all areas of industry and demonstrates that integration and networking are the keys to future success,» emphasizes Dr. Wolfram von Fritsch, Chairman of the Board of Management of Deutsche Messe AG. «We offer industry an innovations platform that is in tune with current developments, generates a significant impact, and reaches out to a broad international audience.»
Energy and climate protection will be the dominant issues in 2009. Renewables and conventional energy sources receive equal coverage. Energy and energy efficiency will be recurrent themes in all sections, while mobility is commanding ever-greater attention.

The future of automotive industry
At Motion, Drive & Automation car-makers and component suppliers will join forces to present the latest electric transmission systems at a special presentation entitled «E-Motive». The trade shows Energy and Industrial Automation will likewise feature a number of different presentations focussing on energy-efficient mobility.
Wide-ranging supporting program
Around 2,000 congresses, discussion forums, seminars and workshops will be taking place during Hannover Messe 2009. These supporting events will provide an outstanding opportunity to tune into tomorrow’s trends and to capitalize on the free flow of information between decision-makers in business, politics and industry.

Hannover Messe
From 20 to 24 April 2009
Exhibition Grounds, 30521 Hannover, Germany
Opening hours daily, 9 a.m. to 6 p.m
www.hannovermesse.de

Eurotec will be there to grasp what’s interesting for microtechnique.

Cheers

py

Microtools need excellent clamping technology

The demand for ever smaller components in industry is constantly rising. Yet micromachining follows its own laws. Tolerances must be very tight. This places high demands on the machining tools. An exact run-out and repeatability of the processes are the keys to success. The user can achieve this with the new Rego-Fix ER microsystem. This innovative tool clamping system offers the overall system very high run-out accuracy and optimum vibration dampening.

A decisive effect
The Rego-Fix ER microsystem was specially developed for high speeds on new generation CNC processing centres, and ensures ultra-high precision and excellent results in micromachining. One example of this is the tool manufacturer Fraisa from Bellach (Switzerland). Stefan Senn, application developer at Fraisa said: “In the overall system, every component in its special design is crucial to success. There is no point in using a high-performance tool if the clamping and machining system does not offer an equally high-quality performance. This means that the clamping tool has a decisive effect on the outcome of a process. This is particularly true in the field of microtechnology because high run-out quality and the reproducibility of the processes are of paramount importance here.”

2 microns that make the difference

Fraisa was looking for solutions for a new microsystem in this area. The tools with a 3-mm shaft diameter overheat during shrink-fit operations and their run-out cannot be guaranteed.
Michael Hirschi, a Fraisa ToolSchool employee: “A precise run-out is absolutely essential for the tool life. For example, if run-out accuracy is equal to 2 µm, I drill up to 10,000 holes using a drill with a 0.8-mm diameter, even a large feed rate. However, if the run-out is higher than 4 µm, I can only produce a couple of hundred holes!”

Balanced at 25’000 min-1

The special design of the Rego-Fix micromilling system allows the user to work with the ER MS clamping nut, which has been specially designed for ultra-high speeds. This clamping nut features finely machined contours on all sides, and this results in minimal residual unbalance. Because this nut does not feature a pull-out shoulder, the collet is pulled out by means of the special E MS type wrench.
It even ensures ultra-high run-out accuracy and minimum residual unbalance at the maximum speed of 80,000 min-1. Henning Neumann, Head of European Sales at Rego-Fix AG add: “The tool holders are balanced at 25’000 min-1 in G 2.5, and the system is much more precise than the competition because all Rego-Fix components are designed to work in perfect harmony with each other.”

Comprehensive tests
The tests performed by Fraisa focussed on noise factors, optimum cooling, accuracy of the overall system’s run-out and minimum play of the spindle. Different materials and vibration behaviour of the overall system were also fully tested. The results of the precision of the Rego-Fix microsystem were even better than expected.

REGO-FIX AG
Swiss Precision Tools
Obermattweg 60
4456 Tenniken
SWITZERLAND
Ms. Sarah Brutschi
Phone: +41 61 976 14 66
Fax: +41 61 976 14 14
[email protected]
www.rego-fix.com

“This short news emphasizes another technical high precision device from Switzerland. It seems that this area of the world is really in the center of the world of microtechniques.
Is it true that people there have the micron at the top of the fingers?
I don’t know but what I know is that there are a lot of companies bringing good solutions to the market of high precision machining… and with Eurotec they have a magazine to help them communicate.
Good day!
py

Issue 362 ready to be published!

It is like a birth, the delivery will be done on time! This new issue is not completely different than the previous ones, but we worked a lot to change things for more simplicity and user friendliness.

The content is as follow:

Medical

  • General information about the market
  • Medical Cluster
  • Success stories in Switzerland and USA
  • Cleaning
  • Tooling
  • Lubrication

In this part of the magazine we emphasize the fact that medical is not that different than any other field… nevertheless, some “rules” have to be known.

Machining

  • New 51-5AX
  • New Nef 400

Tooling

  • Just in time tooling
  • Synchro tapping

Subcontraction and regions

  • Success story in France
  • Haute-Savoie
  • Spain

Innovation and technology

Shows

  • mediSiams
  • Medtec Europe
  • Industry Lyon

Retrospective

  • Prodex
  • Swisstech
  • Midest
  • Scs

We’ve done the magazine with heart and we hope you will like it!

Do not hesitate to ask for your copy of the magazine to Jocelyne Bailly-Henguely at [email protected]

You can also subscribe for one year.

In Europe by surface mail it will cost you € 55.- (Swiss Francs 80.- and USD 65.-)

Overseas it’s €83.- (Swiss Francs 120.- and USD 98.-)

I wish you a nice discovering of the magazine!

Cheers

py