Cold heading oils: Innovative solutions for your process

Among a wide range of lubricants dedicated to the requirements of Cold Heading Machinery, Condat will present at the Fastener Fair in Stuttgart, new solutions to provide high duty lubrication with optimum safety.

Extrugliss-technology, phosphate-free-solution
Extrugliss-technology, phosphate-free-solution

For cold heading and warm heading operations, Condat has developed a complete offer adapted to each step of the transformation process for steel, stainless steel, copper, aluminum and special alloys, including surface treatment, soaps for skin-pass and cold heading oils.
At Fastener Fair Stuttgart, Condat will present 2 innovative solutions that improve overall performance and costs (consumptions, oil change frequency reduced, tool wear…) thanks to product complementarity and compatibility.

.
EXTRUGLISS TECHNOLOGY : phosphate free solution
Condat has developed a solution for a simple, efficient and more environmentally friendly surface treatment: Extrugliss ST. The mineral salts and organic-polymers of Extrugliss ST crystallize quickly on the wire creating optimal coverage. The deposit weight and crystallization ensure better adherence and an excellent distribution of the lubricant during the wiredrawing (Skin-pass) and cold forming operations. Extrugliss ST also presents fewer disadvantages than a phosphate treatment. Easy to handle and without usage of products classified as toxic2, Extrugliss ST also allows a reduction in the treatment and recycling of effluents.
Condat’s Extrugliss Technology concept associates Extrugliss ST surface treatment, Extrugliss WD skin-pass soaps and Extrugliss extrusion oils to ensure optimum performances and at least the same tool life as phosphate solutions.

.
EXTRUGLISS GREEN: new vegetal based cold heading oil
Thanks to the high level of lubricity of vegetal base oil (3 times more efficient than standard mineral base oils), Extrugliss Green enables to manufacture very difficult parts while improving the tools life. Due to its high performance, this oil increases the OEE (efficiency of your machine) and can reduce your tooling budget.
With a viscosity index higher than usual extrusion oils, the lubricant film is more stable at high temperature and allows replacing higher viscosity extrusion oils. The high flash point of Extrugliss Green ensures lower mist and smokes, giving operators a friendly working environment.
And above all, Extrugliss Green is a dual-purpose oil: it provides both superior lubrication characteristics to your machinery, as well as outstanding lubrication for your cold heading process.

.
Discover Condat innovations at the Fastener Stuttgart 2015 exhibition, Hall 8 X54.