Ideas and solutions for industry

Exhibition Grounds fully booked: the world’s leading technology event presents 13 leading trade shows at a single venue. This year, Korea, Asia’s economic powerhouse, is the Partner Country. Boom in wind power continues: premiere of the new flagship fair «Wind». Spotlight on energy efficiency in industrial processes.

The show unveils the future
The ideas and solutions on show at the 13 flagship shows that make up Hannover Messe will combine to create a unique platform for innovation. Key issues in 2009 will be automation, energy, mobility, outsourcing, and talented young human resources. The overarching theme will be energy efficiency in industrial processes. 2009 will see the premiere of the new international trade show Wind. From 20 to 24 April 2009 all the major industrial sectors will be showcasing their products and processes. Hannover Messe will function as the trendsetter for all areas of application. The 2009 Partner Country will be the Republic of Korea, one of the world’s 15 leading industrial nations. The high number of registrations indicates that the thematic mix of the show is right. It is already clear that the entire Exhibition Grounds will be fully booked. Hannover Messe will be officially opened by German President Horst Köhler. Even, or especially in times of crisis, an international exhibition like Hannover Messe serves as an engine for economic change, presenting an opportunity for new thinking and for the construction of a new, cooperative economic order.

Keyword: Synergies
Wind is symptomatic of the concept of cross-industry networking that defines Hannover Messe. The Fair breaks down the traditional boundaries between industrial sectors and explores the potential of interlinked technologies. At the same time each industrial sector has an opportunity to present its products and services in the context of practical applications. «Hannover Messe sends out stimuli to all areas of industry and demonstrates that integration and networking are the keys to future success,» emphasizes Dr. Wolfram von Fritsch, Chairman of the Board of Management of Deutsche Messe AG. «We offer industry an innovations platform that is in tune with current developments, generates a significant impact, and reaches out to a broad international audience.»
Energy and climate protection will be the dominant issues in 2009. Renewables and conventional energy sources receive equal coverage. Energy and energy efficiency will be recurrent themes in all sections, while mobility is commanding ever-greater attention.

The future of automotive industry
At Motion, Drive & Automation car-makers and component suppliers will join forces to present the latest electric transmission systems at a special presentation entitled «E-Motive». The trade shows Energy and Industrial Automation will likewise feature a number of different presentations focussing on energy-efficient mobility.
Wide-ranging supporting program
Around 2,000 congresses, discussion forums, seminars and workshops will be taking place during Hannover Messe 2009. These supporting events will provide an outstanding opportunity to tune into tomorrow’s trends and to capitalize on the free flow of information between decision-makers in business, politics and industry.

Hannover Messe
From 20 to 24 April 2009
Exhibition Grounds, 30521 Hannover, Germany
Opening hours daily, 9 a.m. to 6 p.m
www.hannovermesse.de

Eurotec will be there to grasp what’s interesting for microtechnique.

Cheers

py

Microtools need excellent clamping technology

The demand for ever smaller components in industry is constantly rising. Yet micromachining follows its own laws. Tolerances must be very tight. This places high demands on the machining tools. An exact run-out and repeatability of the processes are the keys to success. The user can achieve this with the new Rego-Fix ER microsystem. This innovative tool clamping system offers the overall system very high run-out accuracy and optimum vibration dampening.

A decisive effect
The Rego-Fix ER microsystem was specially developed for high speeds on new generation CNC processing centres, and ensures ultra-high precision and excellent results in micromachining. One example of this is the tool manufacturer Fraisa from Bellach (Switzerland). Stefan Senn, application developer at Fraisa said: “In the overall system, every component in its special design is crucial to success. There is no point in using a high-performance tool if the clamping and machining system does not offer an equally high-quality performance. This means that the clamping tool has a decisive effect on the outcome of a process. This is particularly true in the field of microtechnology because high run-out quality and the reproducibility of the processes are of paramount importance here.”

2 microns that make the difference

Fraisa was looking for solutions for a new microsystem in this area. The tools with a 3-mm shaft diameter overheat during shrink-fit operations and their run-out cannot be guaranteed.
Michael Hirschi, a Fraisa ToolSchool employee: “A precise run-out is absolutely essential for the tool life. For example, if run-out accuracy is equal to 2 µm, I drill up to 10,000 holes using a drill with a 0.8-mm diameter, even a large feed rate. However, if the run-out is higher than 4 µm, I can only produce a couple of hundred holes!”

Balanced at 25’000 min-1

The special design of the Rego-Fix micromilling system allows the user to work with the ER MS clamping nut, which has been specially designed for ultra-high speeds. This clamping nut features finely machined contours on all sides, and this results in minimal residual unbalance. Because this nut does not feature a pull-out shoulder, the collet is pulled out by means of the special E MS type wrench.
It even ensures ultra-high run-out accuracy and minimum residual unbalance at the maximum speed of 80,000 min-1. Henning Neumann, Head of European Sales at Rego-Fix AG add: “The tool holders are balanced at 25’000 min-1 in G 2.5, and the system is much more precise than the competition because all Rego-Fix components are designed to work in perfect harmony with each other.”

Comprehensive tests
The tests performed by Fraisa focussed on noise factors, optimum cooling, accuracy of the overall system’s run-out and minimum play of the spindle. Different materials and vibration behaviour of the overall system were also fully tested. The results of the precision of the Rego-Fix microsystem were even better than expected.

REGO-FIX AG
Swiss Precision Tools
Obermattweg 60
4456 Tenniken
SWITZERLAND
Ms. Sarah Brutschi
Phone: +41 61 976 14 66
Fax: +41 61 976 14 14
[email protected]
www.rego-fix.com

“This short news emphasizes another technical high precision device from Switzerland. It seems that this area of the world is really in the center of the world of microtechniques.
Is it true that people there have the micron at the top of the fingers?
I don’t know but what I know is that there are a lot of companies bringing good solutions to the market of high precision machining… and with Eurotec they have a magazine to help them communicate.
Good day!
py

Issue 362 ready to be published!

It is like a birth, the delivery will be done on time! This new issue is not completely different than the previous ones, but we worked a lot to change things for more simplicity and user friendliness.

The content is as follow:

Medical

  • General information about the market
  • Medical Cluster
  • Success stories in Switzerland and USA
  • Cleaning
  • Tooling
  • Lubrication

In this part of the magazine we emphasize the fact that medical is not that different than any other field… nevertheless, some “rules” have to be known.

Machining

  • New 51-5AX
  • New Nef 400

Tooling

  • Just in time tooling
  • Synchro tapping

Subcontraction and regions

  • Success story in France
  • Haute-Savoie
  • Spain

Innovation and technology

Shows

  • mediSiams
  • Medtec Europe
  • Industry Lyon

Retrospective

  • Prodex
  • Swisstech
  • Midest
  • Scs

We’ve done the magazine with heart and we hope you will like it!

Do not hesitate to ask for your copy of the magazine to Jocelyne Bailly-Henguely at [email protected]

You can also subscribe for one year.

In Europe by surface mail it will cost you € 55.- (Swiss Francs 80.- and USD 65.-)

Overseas it’s €83.- (Swiss Francs 120.- and USD 98.-)

I wish you a nice discovering of the magazine!

Cheers

py

High-frequency and much more besides!

Small, compact, energy-efficient, fast, vibration-free, precise …. the high-frequency spindles deliver a hand full of trump cards as they take their place on the precision machining marketplace. Why use spindles of this kind? A meeting at Meyrat SA with Mireille Barras, the Head of Marketing and Christian Walther, the Director of this company.

hochfrequenz1

Particular conditions
Use of the high-frequency spindle is frequently determined by usage conditions. First case to highlight: machining which calls for a very high rotational tool speed (up to 80 000 rpm); In cases like this, which are becoming increasingly common, there is no other effective solution. Second case to highlight: shortage of space; modern machine-tools are becoming ever more compact, so it follows that spindle dimensions also need to follow suit.Since they are not connected to mechanical links (e.g. belts), they can be located anywhere with ease.  These points harbour some important implications. Firstly, the fact of not using a mechanical coupling delivers operation without mechanical shocks or vibration and this of course extends the service life of tools while at the same time improving the surface condition of the machined component. Secondly, with this higher rotational speed, faster rates of workpiece advance are achievable, and this helps to boost productivity.

Productivity is the key
The overall productivity of machine-tools is improving continuously, while the quality and resistance properties of the tools enable them to operate at ever higher speeds. Operations such as milling, drilling and thread-whirling performed as tailstock operations no longer need to slow down the overall machining process. For example, the time allocated to milling Torx heads on medical screws in a tailstock operationg must not be allowed to exceed the machining time of the headstock operation. High-frequency spindles therefore deliver a flexible solution to the practitioners involved in running successive series of production operations.
For the operator, the extended tool service life is of great benefit.

Quality, price and word of mouth
The balancing precision is accurate to within a few tenths of a milligram, so the service life of tools and word of mouth are key reasons underpinning the business success enjoyed by Meyrat SA. This is something of which Mr. Walther is convinced: “The quality of our spindles is reflected in the satisfaction levels of our customers. If the operator is satisfied with the operation and service life of his tools, and if Meyrat responds effectively whenever problems occur, we gain a good reputation for quality of service, and machine operators pass the word on among themselves!”

“Are you interested in learning more about high-frequency spindles, or about any of the other products? If so, please send an e-mail with your contact details to [email protected] and we will get back to you with more information” said M. Barras

Meyrat SA
Rue de Longeau 10
CH-2504 Bienne
Tel. +41 32 344 70 20
Fax +41 32 344 70 29
[email protected]
www.meyrat.com

When 3% will make you over 20!

According to a widespread profitability analysis for CNC machining, the value of tooling represents up to 3% of the total value (see chart). Yet, a simple change at this level may have consequences worth several dozen percentage points in profitability. For a better grasp of this phenomenon, we spoke to Didier Auderset, CEO of PX-Tools, located in La Chaux-de-Fonds, home of microtechnology (Switzerland).

Calculable consequences
To illustrate the example which is the title of this article, Mr Auderset uses the production of this micro-reamer in carbide which not only enabled his customer to gain several percentage points in profitability because they were able to use higher cutting speeds, but in particular virtually abolished the 24% of setting and adjustment. With their former tools, the customer always had a problem with the reaming depth and was forever making adjustments. The geometry of the new reamer proposed by PX-Tools has the advantage of offering a limit stop… now there is no longer any need to adjust the depth. Simple! The new reamer is maybe more expensive than the old one but it brings with it a very clear improvement in profitability. […]

More service
To provide a real service for the customer, in addition to listening to their demands and providing a solution which meets their needs in a timely manner, the company also need to accompany them throughout the production process to avoid any tool stock-outs. PX-Tools provides a full service in this area with call-off ordering which involves the tools stocked by PX-Tools and its agents and delivered on request. The regrinding service is also available. 10 years ago, the service (in the most general sense of the word including listening and advising) only contributed to between 10 and 15% of the success of PX-Tools. Now it represents a lot more. A perfect illustration of this change is given by Mr Auderset when he addresses his employees: “your sole concern has to be the customer, if we provide him with the right service, the rest will fall into place.”

Products
•    Small standard and specialized precision tools
•    Circular reamers
•    Shape reamers
•    Drills and micro-reamers
•    Thread whirling cutters and inserts
•    Spindle-type tools
Types of tools
•    Carbide
•    Ceramic
•    PCD

PX Tools SA
Passage Bonne-Fontaine 30
CH-2304 La Chaux-de-Fonds
Tel. +41 32 924 09 00
Fax +41 32 924 09 99
E-mail: [email protected]
Internet www.pxtools.com

To conclude this brief presentation (there will be more in a further Eurotec issue), I would write this sentence that Auderset told me:
“There is more than just one way of doing things. From all the different options, we provide the one which best suits the requirements.”

Any trouble with tooling for high precision machining? Do not hesitate to contact PX.

Good day
py

Electrochemical milling

The trend towards miniaturization is advancing with ever increasing speed, and this also applies in medical technology applications. Ophthalmic surgery, neurosurgery and ENT surgery have long played a pioneering role in the use of microsurgical instruments. In ophthalmic surgery, especially retinal operations, microforceps 0.3 millimetres in diameter have been successfully used for a considerable time.

Significant technical and personal investment
Due to the demanding requirements, both technical and medical, applicable to microsurgical instruments, it has only been possible to produce these up to now with considerable input of technical and personal resources. For example, most of the microforceps currently available for ophthalmic surgery are produced by conventional spark-erosion technology or conventional micro-machining, both of which afterwards require costly manual finishing. To minimize the consequent high production costs, three companies, 1stQ GmbH (manufacturers of medical technology products), primeTEC GmbH & Co KG (R&D,  project management) and Ecmtec GmbH (R&D ECF technology and service providers) are treading a new path. This cooperative project aims to use the new ECF microtechnology (electrochemical micro-milling) to develop a new disposable micro-forceps for microsurgical use in the field of ophthalmic surgery. ECF technology makes it possible to produce metal micro-structures and micro-shapes without costly refinishing.

The prototype already meets all the requirements for a marketable microforceps. Project leader Markus Gäckle, CEO of primeTEC, is satisfied:

“The first prototype microforceps produced by ECF already demonstrates the extraordinary potential of this new technology, with which both simple and complex geometries can be produced to micro-scale in metal materials with extreme geometrical accuracy and without the need for expensive finishing operations. This opens up the possibility, which did not exist before, of making new, innovative micro-instruments, or even transforming known types of reusable micro-instruments, into qualitatively high-value disposable micro-instruments.”

Want to know more?
Do not hesitate to contact Ecmtec there:
ECMTEC GmbH
Robert-Bosch-Str. 3
71088 Holzgerlingen (Germany)
Tel.: 07031/86652-0
Fax: 07031/86652-5

There will be more to come in Eurotec.

Cheers
py

Strategic vision to the service of the industry

According to some widely shared results (no matter for what kind of products) the 10 products that will be the most sold in 10 years simply do not exist nowadays. Where are they? In the head of the public and private researchers. The role of the Pôle des microtechniques of Besançon (France) is to make connections between production capacities in the country and people who can innovate.

The golden triangle
Industry, researches and training are the three core axes of the Pôle des microtechniques. First, the industrial pattern that support the region includes about 400 companies and employs nearly 10’000 people. It’s a small number compared to some other regions were huge companies are installed, but the companies of Franche-Comté (this area of France) are highly specialized in microtechniques and several of them are world leaders in their domains. Second, the academic competences are high in France and in the area of Besançon and it is important to let them blossom protected from short term ROI constraints.
That freedom is a guarantee to make disruptive discovering, the only ones able to insure the future. Third, training that is directly linked with the social responsibility of the Pôle des microtechniques. Under that aspect, training is a spring of success for the future. The Pôle des microtechniques creates a link between the three aspects, it makes different worlds meet.

Microtechniques are everywhere
At any moment everywhere in the world, everyone carries, uses or relies on microtechnical components. That market is not very visible, nevertheless omnipresent Nowadays Franche-Comté is France number one’s in term of density of know-how, researches and training linked to microtechniques. The mastering in the same place from development to production in the microtechniques field is a spring of competitiveness that cannot be denied.

The Pôle des microtechniques is open for everyone, do not hesitate to contact them for any question linked to research, industrialization, training or transfer in the field of microtechniques.

Pôle des microtechniques
TEMIS INNOVATION
Maison des Microtechniques
18, rue Alain Savary
25000 BESANCON – France
Tel : +33 (0)3 81 25 53 65
Fax : +33 (0)3 81 25 53 51
[email protected]
www.polemicrotechniques.fr

Pierre-Yves Schmid, publisher