Spatial electronics pushing back production limits

October 2022

New generations of 3D printers could see the arrival of entirely new types of products on the market in five to ten years. What is innovative about these printers is that they can simultaneously print electronic functions such as light-emitting diodes and conductor paths. "3D electronics is giving rise to a whole new range of possibilities because it is opening up entirely new degrees of spatial freedom. In the future, we will simply be able to print individual hearing aids, prostheses or even smart- watches," explains Markus Ankenbrand of the FAPS institute at the University of Erlangen-Nuremberg, and Let’sTalkSciencepresenter. The electronic com- ponents are adapted to the shape of the product – and not vice versa.

Electronic devices in particular are subject to contradictory pressures: costs need to be kept low, yet more and more functions are being integrated and the devices arebecoming ever smaller. A key driver of this development is the rap- idly evolving Internet of Things, which is resulting in more and more smart de- vices with ever new functions. This, in turn, is accelerating the need for new manufacturing technologies. Here, spatialelectronics can offer completely new possibilities for integrating mechanical, electrical/electronic, thermal or even optical functions. In the future, 3D printers will be able to create innovative de- vices with sensors, actuators, displays or even antennas.

Apple Airpod, tiny electronics – although not printed. Source: Apple

The October issue of Let’s Talk Science will feature the manufacturing technol- ogies and applications of the existing “mechatronic integrated assemblies” (MIDs) and the possibilities for new product functions based on them. Finally, Markus Ankenbrand takes a look into the future and reveals how far research- ers are along the road to the fully additive manufacturing of electronic prod- ucts.

Hear how this can transform the world of products, and put your questions to the expert. Register for 

Let’s Talk Science

, the monthly online seminar for EMO Hannover 2023at 8:30 am on 26 October 2022.

Markus Ankenbrand, research associate at the Institute for Factory Automa- tion and Production Systems (FAPS), University of Erlangen-Nuremberg.


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